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Fluid air is the future of spray drying and microencapsulation




Spray drying has emerged as an important innovation for the food and beverage industry and can improve production efficiency.

Fluid Air defines the next generation of spray drying technology by creating scalable powder manufacturing solutions. Our innovative Polar Dry technology utilizes static charges and milder temperatures to achieve conversions, significantly improving business efficiency.

The future of food manufacturing is driven by innovation, and value-added nutrition, function, and bioactive ingredients are key to sustainability.

As a result, the demand for high quality raw materials also requires innovation in manufacturing technology, and PolarDry electrostatic spray drying is a new product developed to meet the requirements and challenges associated with traditional spray drying and freeze drying. It’s technology.

Fluid Air, a division of Spray Systems, recently launched PolarDry’s commercial spray dryer, with sales in the US, Europe, Asia and Australia steadily growing in the years following its launch.

What is PolarDry electrostatic spray drying?

PolarDry electrostatic spray drying is a low temperature drying technique that combines air spray and static charge in a single step process to convert a liquid feed into powder.

Since the latter half of the 19th century, spray drying technology has been used on an industrial scale, and the technology has evolved only in stages, and the basics are almost the same as today. In both the traditional spray drying and Polar Dry processes, the droplets are sprayed and sprayed into a stream of dry gas. The heat is then transferred from the dry gas to the liquid and the solvent evaporates to give a dry powdery material.

PolarDry technology advances spray drying and implements charges in the drying step. This enables efficient drying at low temperatures and improves the efficiency of encapsulation of lipids and volatile components.

How is fluid air revolutionizing the process?

Traditional drying methods are widely used for food preservation and liquid spray drying, and oil encapsulation is common in Australian manufacturing.

While spray drying has many feasible uses, it also has limitations and high temperature treatment is the number one concern.

Many active ingredients are heat sensitive and often result in denaturation, product deterioration and quality degradation. When it comes to drying the encapsulated oil, traditional processes have lower retention.

There are alternatives to cold drying, and lyophilization is often the preferred solution. Freeze-drying overcomes heat-related problems and plays an important role in storage, but it is a batch process and has a limited throughput.

There is a clear need for continuous, non-batch commercial scale drying techniques that maintain product integrity.

This gap in process capacity was recently filled by the Polar Dry series electrostatic spray dryers.

By supplying an electrostatic charge during the droplet spraying process, the water evaporates at a temperature lower than is possible with a conventional spray dryer.

Electrostatic spray drying technology is a streamlined one-step continuous manufacturing process that allows water evaporation at significantly lower processing temperatures (<90 ° C), while at the same time agglomeration process before the particles are completely dried. Allows you to run.

To do this, send water or solvent to the outer layer of the sprayed droplets and send the solid to the core.

This lowers the required evaporation temperature and eliminates loss, deterioration or denaturation of the active ingredient.

The electrostatic effect can be used to drive non-polar active ingredients into the core for efficient microencapsulation, reducing surface activity loss and significantly improving encapsulation efficiency.

Unlike traditional high heat spray drying, electrostatic spray drying is performed in an inert gas environment where oxygen replaces nitrogen.

This expands its application to oxygen-sensitive materials, making it not only appealing to anaerobic microorganisms, but also very suitable for spray drying of oxygen-sensitive lipids and other reactive materials.

Our technology offers a wide range of products, from microencapsulated oil emulsions, living microorganisms, bioactive proteins such as lactoferrin and immunoglobulins, and other biological materials to, to a lesser extent, inorganic materials. I am dealing with it.

Benefits of PolarDry process Low operating temperature enables efficient drying of heat-sensitive materials Improved encapsulation efficiency of lipids and volatile components All-in-one modular equipment design reduces maintenance and installation costs Small installation area Features Safe – Nitrogen Inactive, Robust Treatment Inner Liner Easy to Clean Up / Switch Process with low glass transition temperature (Tg) Recycled process gas with negligible emissions effectively poses regulatory issues Eliminates R & D to production-scale models, a scalable complete product line significantly shorter process time than freeze-drying

Fluidized Air provides a complete solid dosing solution, so contact us now if you are handling or manufacturing powders of any size, including fluidized bed drying, agglomeration, granulation, dry mixing, particle sizing, spray drying, coatings, etc. please.




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