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McCain Foods innovations reduce water usage by more than 100,000 liters per day



As part of its latest upgrade to its Smithton plant, McCain Foods has introduced its own world-leading technology in the form of pulsed electric field (PEF) generators.

The PEF generator is a $ 1.8 million project that incorporates Macanes’ proprietary technology to reduce plant energy and water usage by pulsing potatoes in an electric field rather than steaming them. Another example.

This year, the plant reduced water usage by more than 100,000 liters per day. The PEF system also saves about 276 tonnes of carbon and about 33,000 gigajoules of energy each year in the plant by improving efficiency and reducing waste.

Traditionally, McCain used the steam produced primarily by burning wood in the pretreatment process, but this is no longer necessary. In addition, the pulsed electric field on the uncut potatoes absorbs less oil when the potatoes are cooked.

It is also physically smaller than older preheaters, saving space in the factory and creating a brighter and more spacious working environment.

Smithton operates 24 hours a day, 7 days a week to process potatoes into a variety of frozen chips for Australian consumers. Gordon Gillies, factory manager at McCain Foods Smithton, said the adoption of this new technology is a fundamental and important step in the company’s growth strategy. To reduce McCain’s environmental footprint and continue to improve sustainable practices.

I was really excited to implement this state-of-the-art technology at Smithton because of its built-in work capacity and environmental benefits. This was an opportunity to set a new benchmark in the industry as we continue to focus on fulfilling our environmental responsibilities. This will contribute to McCains’ global commitment to reduce plant CO2 emissions by 50% by 2030, Gillies said.

The proprietary technology was first deployed in the region at the McCain Foods Timaru plant in New Zealand at the end of last year and is now deployed in the highly successful Smithton in New Zealand. Smithton stopped production on January 26, this year to install a PEF generator, and resumed production on February 25, returning to full production.

More info: Marnie McGuiganTel: +61 448 917 645mm [email protected]

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