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The new connection method makes repair of prefab buildings fast and cost effective

The new connection method makes repair of prefab buildings fast and cost effective

 


Newswise – A new method of attaching precast girders and columns will enable the rapid repair of concrete buildings damaged by extreme events, such as earthquakes and hurricanes.

The patented technology, developed at South Dakota State University, could also reduce the amount of damage to a building, according to inventor Mustafa Tazarf, an assistant professor in the Department of Civil and Environmental Engineering.

Steel reinforcing bars connecting pre-cast girders and columns together are usually included in concrete components. Therefore, when the damage is so extensive that the connecting rods deflect or explode, the building usually has to be demolished, Tazarf explained. “Our idea is to make buildings more like cars, so that we can replace damaged components when needed.”

In the patented design, the pre-cast girder slides into the shaft and the torsion-bound reinforcement connects the beam stiffeners with the column stiffeners. “The reinforcing rods are exposed and connected to the keel and the shaft rods using a coupler,” Tazzarf said. “Since the rods are exposed on contact, they can be easily replaced if damaged.”

Testing on half-size beam column samples showed that the patented design can withstand severe demands that are “greater than any earthquake that has hit the United States so far … with only slight cracks here and there.” There is no typical reinforced concrete structure, Tazarf said. He can do that. ”Moreover, the beam joint has at least two times greater deformability than conventional structures, which means that the components are better able to absorb energy without being damaged.

In addition to reducing damage, the new technology also reduces repair time. “Putting the bars outside of concrete in critical areas of buildings means that after an event, you can take a wrench, take apart the nuts and replace the damaged rods and your building is as good as new,” said Tazarf.

Although no economic analysis has yet been undertaken, Tazarf estimates that implementing the new connection design will have a minimal impact on construction costs. “That’s the beauty of it. You pay a few percentages up front, but you can save the entire building.”

A PhD student and MSc student also worked on the project, which became possible through department funding in addition to material in-kind donations from Headed Reinforcement Corporation and SAES Smart Materials.

The next step will be to conduct extensive component and system level testing, according to TAZARF. For this, university officials want to partner with companies interested in further developing and commercializing the technology, according to Rick Swatlowski of TreMonti Consulting, who assists in technology transfer and marketing to SDSU.

“A simple conversation with a faculty member can develop into sponsored research, which could be just as valuable as a licensing deal,” Swatlowski said. “The most important thing for us is to encourage and develop relationships with external stakeholders and potential funders.”

In addition, Tazarf said, “We are currently testing a new bridge connection method.” This technology is also expected to generate significant savings for transportation agencies.

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